Acta Mechanica Slovaca 2024, 28(1):52-59 | DOI: 10.21496/ams.2024.015
Absorption Potential of Modern Steels when used for the Car-body Evaluated by the 3-point Bending Test with Stretching
- Department of Automotive Production, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice
Beside the active safety components of the car, the passive safety elements incorporated in the car-body structure are important too. To ensure passenger safety during a car accident, advanced materials are used in deformation zones. The article deals with testing the material's absorption ability by a 3-point bending test with stretching. The test allows simulating material behaviour during bending load when combined with stretching and determining the properties of the metal sheets, such as the absorption potential of the material and stiffness constant. The purpose of this article is to evaluate the innovation potential of the dual-phase steel HCT600X and austenitic steel AISI 304, which are used in the automotive industry for body-in-white structural components, when compared to the drawing-quality steel DC05. By substituting cold-rolled steel DC05 with dual-phase steel HCT600X, the absorption potential increase about 2.01 at side impact and about 1.09 at frontal impact. Otherwise, when substitute cold-rolled steel DC05 with austenitic steel AISI 304, the absorption potential increase about 1.46 at side impact, and about 2.52 at frontal impact. It was found that the stiffness constant c evaluated at the bending test allowed determining the ability of material to absorb the impact energy at a short deformation path, which occurs in side impact during accident. Thus, in side deformation structures, it is better to use dual-phase steel HCT600X than austenitic steel AISI 304.
Keywords: 3-point bending test; energy absorption; deformation work; stiffness constant
Received: January 7, 2024; Revised: February 6, 2024; Accepted: February 10, 2024; Published: March 15, 2024 Show citation
ACS | AIP | APA | ASA | Harvard | Chicago | Chicago Notes | IEEE | ISO690 | MLA | NLM | Turabian | Vancouver |
References
- orSun, C., Zheng, S., Ma, Y. et al. (2021) An active safety control method of collision avoidance for intelligent connected vehicle based on driving risk perception. Journal ofIntelligent Manufacturing, Vol. 32, p. 1249-1269; doi: 10.1007/s10845-020-01605-x.2. Čada, R. (1997) Formability of Deep-Drawing Steel Sheets. In: Proc. of Conference EUROMAT 97: Vol. 4 - Characterization and Production/Design. Netherlands Society for Materials Science, 1997, s. 463-466. ISBN 90-803513-4-2.3. Moor, E. (2021) Advanced High-Strength Sheet Steels for Automotive Applications. High-Performance Ferrous Alloys, 1st ed., Springer Cham, Springer Nature Switzerland AG, 624 p., ISBN 978-3-030-53824-8. https://doi.org/10.1007/978-3-030-53825-5_44. Mihalikova, M., Német, M., Girman, V. (2015) DP600 Steel Research of Dynamic Testing. Metalurgija, Vol. 54, No. 1, p. 211-213.5. Valeš, M., Novák, V., Tatíček, F., Šanovec, J., Chrášťanský, L. (2019) Outer car body panels made of dual-phase steel. Proceedings of the 28th Conference on Metallurgy and Materials, p. 507- 512.6. Tolouei, R., Titheridge, H. (2009) Vehicle mass as a determinant of fuel consumption and secondary safety performance. Transportation Research Part D: Transport and Environment, Vol. 14, Issue 6, p. 385-399; doi.org/10.1016/j.trd.2009.01.005.7. Fechová, E., Kmec, J. et al. (2016) Material Properties and Safety of Cars at Crash Tests. International Conference on Manufacturing Engineering and Materials, Vol. 149. p. 263-268; doi.org/10.1016/j.proeng.2016.06.665.8. Németh S. (2014) Analysis of car safety in terms of the materials used in the deformation zones of the car body. In: Strojárstvo, vol. 7.9. Gagliardi, F. et al. (2021) Environmental impact of material selection in a car body component - The side door intrusion beam. Journal of Cleaner Production, Vol 318, doi: 10.1016/j.jclepro.2021.128528.10. Akhshik, M. et al. (2019) The effect of lightweighting on greenhouse gas emissions and life cycle energy for automotive composite parts. Journal of Clean Technologies and Environmental Policy., Vol. 21 Iss 3. p. 625-636; doi: 10.1007/s10098-018-01662-0.11. Kubiak, P. (2018) Work of non-elastic deformation against the deformation ratio of the Subcompact Car Class using the variable correlation method. Forensic Science International, Vol. 287, p. 47-53; doi.org/10.1016/j.forsciint.2018.03.033.12. Vlk, F. (2000) Karosérie motorových vozidel: ergonomika : biomechanika : pasivní bezpečnost : kolize : struktura : materiály. Brno: VLK, 2000. ISBN 80-238-5277-9.13. Schwarz, T., Schritter, A., Köppel, T. et al. (2010) Active and passive safety, ATZextra Worldwide, Vol. 15, no. 5, p. 72-75; doi:10.1365/s40111-010-0203-114. Hasegawa, A., Egawa,Y et all. (2023) New load transferstructure to reduce body deformation in side collisions. Traffic Injury Prevention, Volume 24, Supplement 1, p. S68-S74, ISSN 1538-9588, doi.org/10.1080/15389588.2022.2136944.15. Pednekar, V., Pereira, A., Ballard, A., Chen, G. et al. (2020) Structural Performance Comparison between 980MPa Generation 3 Steel and Press Hardened Steel Applied in the Body-in-White A and B-Pillar Parts. SAE Technical Paper 2020-01-0537, https://doi.org/10.4271/2020-01-0537.16. Rodríguez-Martínez, J.A., Rusinek, A., Pesci, R. (2010) Experimental survey on the behaviour of AISI 304 steel sheets subjected to perforation. Journal of Thin-Walled Structures., Vol. 48 Iss 12, p. 966-978; doi.org/10.1016/j.tws.2010.07.005.17. Cotterell, M., Schambergerova, J. et al. (2002) Dependence of micro-hardness on deformation of deep-drawing steel sheets. Journal of Materials Processing Technology., Vol 124. Iss 3, p. 293-296; doi.org/10.1016/S0924-0136(02)00203-0.18. Sommer, N., Lee, S. et al. (2023) Dynamic tensile deformation behavior of AISI 316L stainless steel fabricated by laser-beam directed energy deposition. Journal of Materials Research and Technology, Vol 27, p. 5896-5909; doi.org/10.1016/j.jmrt.2023.10.251.19. Xu, P., Yang, C., Peng, Y., Yao, S., Zhang, D., Li, B. (2016) Crash performance and multi-objective optimization of a gradual energy absorbing structure for subway vehicles. Int. J. Mech. Sci. 2016, 107, 1-12.20. Eroğlu, M. (2019) Advanced High Strength Steels (AHSSs): Production and Applications. Proceedings of the UDCS'19 Fourth International Iron and Steel Symposium, Karabuk University, Turey, Karabuk, 4-6 April 2019.21. Larn, R.H.; Yang, J.R. (2000) The effect of compressive deformation of austenite on the bainitic ferrite transformation in Fe-Mn-Si-C steels. Mater. Sci. Eng. 2000, 278, 278-291.22. International Organization for Standardization. (2019). Metallic materials - Tensile testing - Part 1: Method of test at room temperature. (ISO 6892-1:2019).23. International Organization for Standardization. (2020). Metallic materials - Sheet and strip - Determination of plastic strain ratio. (ISO 10113:2020).24. International Organization for Standardization. (2020). Metallic materials - Sheet and strip - Determination of tensile strain hardening exponent. (ISO 10275:2020).25. Evin, E., Tomáš, M., Kmec, J. et al. (2014) The Deformation Properties of High Strength Steel Sheets for Auto-body Components. Procedia Engineering, Vol. 69, p.1-1568; https://doi.org/10.1016/j.proeng.2014.03.052
Go to original source...
This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0), which permits use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.